As inexpensive as possible
Easy to store and move
Reasonably* rugged
Very configurable
Lightweight
Individual
Stable
I have read and heard that ProPanels are the best and that there are other options (mesh, etc.). I could possibly even afford some used propanels, for one wall at least, but I'd rather make my own.
Here is the design I came up with:
The panels are basically upholstered foam with pine frames. They will be joined along each long edge by 8 set screws which will press against hardwood or metal dowels (approx 4" each.) I like this approach for many reasons. One, if it doesn't work very well then I will break it all down and be left with a bunch of 2 x 4 foot canvas frames, plus foam which I can use for other projects. If it works the way I expect, I'll have a highly configurable booth setup that can easily be extended into a 10x10 or even 10 x 15 booth.
So far I have started a proof of concept by making 4 of the panels. Thus far I have 4 frames with four foam inserts and 8 fabric panels. The miters are good. The first frame bows a bit in the middle because I overclamped, but I have solved that issue (via the magic of rulers and tape). I need to find a good adhesive but if I can't, I will use my old standby of scrim (50% wood glue, 50% water).
Pics of that will come when I have something stable set up. If it works, I think I'll have the rest done in a weekend.
I have no concerns about using this as an interior setup with a couple of minor exceptions.
1) I'll need to make a clever corner jig because as it stands these panels will be exactly 8 feet wide and so I can't use a 2x2 in the corners. I'm planning to use top and bottom corner brackets made from perforated sheet metal and then zip-tying the corner frames together. This is not ideal but the alternative is to make some of the panels 48" x 22" so that I can have nice corners. I'm just not that motivated right now to make special corner panels.
2) I have no proof that these panels are fire retardant. The fabric is, and I'm varnishing the wood with polyurethane, but still if I used this at a big, picky show I might need to rethink some things.
Regarding the transition to outdoor use, the panels will be water resistant (varnished, made with titebond II glue) but they are not waterproof. If subjected to standing water they probably would not hold up long. Also, I believe the setup can withstand some wind but I'm not sure about strong winds. I would basically be relying on the canopy walls for wind resistance at that point.
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Replies
nice job! Looks good, but watch the wrinlkes! Just curious, what did it cost for materials?
Hope you enjoyed the show, and had a decent experience!
Karole
A friend of mine made his own walls and he used raw silk for the fabric. He then painted the silk a pretty charcoal color. The silk is really sturdy. He scrubbs them and worse case can always touch up the paint. It looks much nicer then the carpeted pro panels I have.
Hi Melanie-
This is interesting. I like the idea of it; what was the texture of the silk, was it canvas-like or burlap-like, or smoothe? Also, any ideas what it was painted with?
Thanks,
~~julie susanne
juliesusanne.net
Beyond The Artist's Way Blog
Melanie-
Oh, yes...thanks so much!
...and Happy New Year!
~julie susanne
Beyond The Artist's Way by julie susanne
Dharma Trading Company (fiber arts supply) carries raw silk pretty inexpensively (I dye with it). It's a natural beige with nubbies.
Eliz